Packaging Products

Duplex Board

The box starts here — premium printable board for every carton, every category.

Duplex Board

About Duplex Board

Duplex board is a multi-layer paperboard consisting of two or more layers of pulp — typically a bright white clay-coated front surface for printing, and a grey or white back surface for structural support. The term "duplex" literally refers to this two-faced construction.

It is manufactured from recycled or virgin fibre, and is the primary substrate for folding cartons and packaging boxes across virtually every consumer goods category — from pharmaceutical blister packs and FMCG cartons to cosmetics packaging and electronics boxes.

Sapphox Ventures supplies duplex board in both Grey-Back (GD/LWC) and White-Back (WB/HWC) variants, sourced from established Indian board mills. Custom GSM, caliper, and sheet sizes available for bulk orders.

Key Features

  • Excellent Printability: Bright white clay-coated surface delivers sharp, vibrant print results across offset, flexo, digital, and screen printing methods.
  • High Stiffness & Rigidity: Multi-layer construction provides structural integrity for product protection during transit and shelf display.
  • Consistent Caliper: Uniform thickness across the sheet ensures smooth die-cutting, creasing, and folding on automated packaging lines.
  • Food-Grade Options: FDA/EU compliant grades available for direct and indirect food-contact packaging applications.
  • Moisture Control: Controlled moisture content (7 ± 2%) prevents warping, curling, and delamination during storage.
  • Cost Effective: Economical packaging solution at high volumes without compromising print quality or structural performance.

Applications

FMCG Cartons
Pharma Packaging
Food Cartons
Cosmetics
Electronics
Retail Packaging
Shoe Boxes
Garment Tags
Book Covers
Game & Toy Boxes

Board Layer Structure

Understanding the multi-layer construction of duplex board

  Top Layer — White Clay-Coated (Printable Surface)
  Middle Layer — Chemical Pulp (Strength Core)
  Filler Layer — Recycled Fibre (Bulk & Economy)
  Back Layer — Grey (Recycled) or White (Virgin)

Technical Specifications

GSM Range200 – 450 GSM
Front SurfaceWhite Clay-Coated
Back SurfaceGrey or White
Caliper0.30 mm – 0.70 mm
Brightness (ISO)80 – 85%
Moisture7 ± 2%
Stiffness (MD)High
Printing MethodsOffset / Flexo / Digital
FormSheets / Rolls
Min. OrderAs per order
Lead Time25–30 Days

Get a Quote Today

Custom GSM, caliper, sheet sizes, and food-grade options available for bulk orders. Tell us your packaging application — we'll recommend the right board.

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Grey-Back vs White-Back

Understanding the key differences helps you choose the right board for your packaging application.

Grey-Back Duplex Board

Grey-Back Duplex (GD / LWC)

The most widely used duplex board. White coated front for printing, grey recycled back. Cost-effective and ideal for standard packaging where the inner surface is not visible.

  • Most economical option for high-volume packaging
  • Grey back made from recycled fibre
  • GSM Range: 200 – 450
  • Ideal for: FMCG cartons, pharma, electronics
  • Good stiffness-to-cost ratio
  • Available in sheets and rolls
White-Back Duplex Board

White-Back Duplex (WB / HWC)

Premium duplex board with white surfaces on both sides. Used where the inside of the packaging is visible to the consumer — such as tuck-in flap cartons, cosmetics, and luxury retail boxes.

  • White on both sides for premium appearance
  • Higher brightness and smoother finish
  • GSM Range: 230 – 400
  • Ideal for: Cosmetics, food, luxury retail
  • FDA/EU compliant for food contact
  • Superior print quality on front

Detailed Specifications

PropertyGrey-Back (GD/LWC)White-Back (WB/HWC)
GSM Range200 – 450230 – 400
Caliper0.30 – 0.70 mm0.35 – 0.65 mm
Front SurfaceWhite Clay-CoatedWhite Clay-Coated
Back SurfaceGrey (Recycled)White (Virgin/Recycled)
Brightness (ISO)80 – 83%83 – 86%
Moisture7 ± 2%7 ± 2%
StiffnessGoodGood – High
PrintabilityOffset / FlexoOffset / Flexo / Digital
Food ContactOn requestYes (FDA/EU)
Typical UsesFMCG, Pharma, ElectronicsCosmetics, Food, Luxury Retail
Cost LevelStandardPremium
FormSheets / RollsSheets / Rolls